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How to Fix Gaps and Pinholes in 3D Prints

Small holes or visible gaps in what should be a solid top surface, sometimes letting you see the infill pattern underneath through tiny openings.

Common causes

  • Not enough top solid layers

    If there aren't enough fully solid layers on top, the surface can't completely bridge over the infill gaps below.

  • Infill percentage too low

    Sparse infill leaves larger gaps for the top layers to span, which is harder to close completely.

  • Under-extrusion

    Even with the right layer count, not enough plastic flowing means those top layers can't fully close the surface.

  • Low infill/perimeter overlap

    If the overlap between infill and the outer walls is too small, tiny unbonded seams can appear as pinholes.

How to fix it

  • Increase top solid layer count

    4-6 top layers is a common starting point at a 0.2mm layer height — increase further for lower infill percentages.

  • Increase infill percentage or density

    Denser infill directly underneath gives the top layers less distance to bridge, closing gaps more reliably.

  • Fix any under-extrusion first

    Check nozzle temperature, extruder grip, and filament diameter settings — see the under-extrusion guide.

  • Increase infill/perimeter overlap

    A slightly higher overlap percentage in your slicer ensures those seams fully bond together.

Still stuck?

ForgePrint diagnoses the exact cause for your printer and filament — describe it, or just upload a photo.

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